Senior Designer Manufacturing Simulation

Job Description

Senior Designer Manufacturing Simulation

Bengaluru, Karnataka

Job Summary

JD for Manufacturing Engineer with New Product Introduction Experience We are seeking an experienced Manufacturing Engineer with strong expertise in New Product Introduction (NPI) and Global Work Transfer to lead the industrialization of new products from design through production. The role is responsible for transferring products from customer or global manufacturing sites, establishing robust manufacturing processes, improving productivity, and ensuring on-time launch with the highest standards of quality, safety, and cost. Key Responsibilities: Lead manufacturing activities for New Product Introduction projects & projects from global manufacturing sites. Participate in Design Reviews, PFMEA, DFMEA and Design for Manufacturability (DFM). Develop manufacturing processes, work instructions, process flow diagrams and control plans. Prepare manufacturing transfer plans and risk assessments Define manufacturing routing and production sequence. Prepare Process Failure Mode and Effects Analysis (PFMEA). Coordinate pilot builds, engineering builds and production validation. Support First Article Inspection (FAI) and Production Part Approval Process (PPAP) where applicable. Ensure manufacturing readiness before product launch. Manage project timelines to achieve successful production ramp-up Identify automation opportunities to improve productivity.

Key Responsibilities

1. Collaborate with the engineering and manufacturing teams to develop and optimize manufacturing simulation models.

2. Utilize simulation proc/design/layout/validation tools to design and validate manufacturing processes.

3. Implement tecnomatix emplanner/process designer solutions to improve manufacturing planning and execution.

4. Analyze production data and propose enhancements to manufacturing processes for increased efficiency and productivity.

Skill Requirements

Key Skills: New Product Introduction (NPI) Product/Work Transfer Management Process Development PFMEA / DFMEA Process Validation Manufacturing Process Qualification FAI / PPAP Root Cause Analysis (8D, 5 Why, Fishbone) Value Stream Mapping Standard Work Capacity Planning Time Study & Line Balancing Industrial Engineering concepts Manufacturing Line Setup Sourcing of Machineries / Equipment's ERP / MES systems (SAP) BOM Knowledge AutoCAD AS9100 requirements

Other Requirements

Key Skills: New Product Introduction (NPI) Product/Work Transfer Management Process Development PFMEA / DFMEA Process Validation Manufacturing Process Qualification FAI / PPAP Root Cause Analysis (8D, 5 Why, Fishbone) Value Stream Mapping Standard Work Capacity Planning Time Study & Line Balancing Industrial Engineering concepts Manufacturing Line Setup Sourcing of Machineries / Equipment's ERP / MES systems (SAP) BOM Knowledge AutoCAD AS9100 requirements

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Information at a Glance

Why HCLTech?

At HCLTech, youll supercharge your potential. Youll find your career. And youll find your spark. All at a place that knows that helping its customers stay on top starts by putting its people first.

HCLTech is a global technology company, home to more than 223,000 people across 60 countries, delivering industry-leading capabilities centered around digital, engineering, cloud and AI, powered by a broad portfolio of technology services and products. We work with clients across all major verticals, providing industry solutions for Financial Services, Manufacturing, Life Sciences and Healthcare, Technology and Services, Telecom and Media, Retail and CPG, and Public Services. Consolidated revenues as of 12 months ending June 2026 totaled $14.8 billion.