Senior Engineering Manager

Lehigh Valley Dairy Farms
  • Lansdale, PA
    Today

    Job Description

    GENERAL PURPOSE
    Oversee and manage all aspects of the engineering and maintenance functions and staff within the plant(s). Lead a team of
    engineers and maintenance managers/supervisors to ensure the plant's smooth operation, optimizing productivity and
    maintaining the facility's infrastructure and equipment. Develop and execute plans to support current and future plant
    requirements and develop systems in critical areas such as preventative maintenance, spare parts inventories, and work
    order systems. Work closely with plant management and plant employees and serve as a liaison with DFA enterprise wide
    functional departments. Ensure best practices in all maintenance activities.
    JOB DUTIES AND RESPONSIBILITIES
    • Manage all aspects of the engineering and maintenance functions, including the direct management of engineers
    and maintenance managers/supervisors. Provide direction, guidance, and support, fostering a positive work
    environment and promoting professional development
    • Ensure the site has an effective predictive/preventive maintenance program which has a maintenance strategy for
    all assets to remove unscheduled down time, increase the lifespan of assets by keeping them in optimal condition,
    and contain maintenance strategies so assets are timely maintained to minimize costs of asset breakdowns
    • Oversee preventative maintenance programs for the facility, electrical distribution, plant utility systems, architecture,
    process instrumentation, and all production machinery and equipment through assigned staff and outside
    contractors to support sustained plant operations and maximize operational efficiency
    • Collaborate with senior management to identify and prioritize capital improvement projects. Recommend expense
    or capital projects which are necessary or will improve productivity, safety, or operational efficiency
    • Oversee the design, planning, and execution of capital and expense projects, ensuring they meet budget and
    timeline as defined
    • Partner with others regarding the resolution of ongoing or escalated problems, the implementation of new
    procedures or processes, the introduction of new equipment installation and layout, and products or product lines
    • Perform replacement analysis of equipment considering space costs, depreciation, service life, and maintenance
    costs; advise production management of information and recommend appropriate actions
    • Ensure good business communication practices at all levels to ensure key stakeholders are well informed and can
    appropriately respond as needed
    • Ensure all process changes, equipment changes, or product changes are understood by affected employees in a
    timely fashion. Engage and interact with staff on a regular basis assisting them with their concerns and questions
    • Source and evaluate vendors, contractors, and suppliers to obtain quality products and services at competitive
    prices. Negotiate contracts and agreements with external parties as necessary
    • Develop and utilize maintenance key performance indicators (KPI) to drive improvements to plant reliability. Drive
    continuous improvement initiatives to optimize plant operations and reduce waste
    • Identify opportunities to implement new technologies, processes, and methodologies to enhance plant performance
    • Conduct or coordinate regular safety inspections, risk assessments, and safety training programs
    • Generate reports on plant performance, maintenance activities, and project updates for management review
    • Maintain accurate documentation of maintenance records, engineering plans, and compliance documentation
    • Prepare and manage the department's budget, ensuring cost-effective allocation of resources
    • Ensure compliance with quality, safety, environmental, and repair requirements for all equipment and infrastructure
    pertaining to any engineering-owned functions
    • Manage assigned employees, including recruitment, scheduling, development, evaluation, performance
    management, and career development; hold self and employees accountable for results
    • Ensure all plant environmental policies and procedures reflect current DFA guidelines and regulatory requirements
    and proper reporting is completed
    • Follow all DFA good manufacturing practices (GMP) and work in a manner consistent with all corporate regulatory,
    food safety, quality, and sanitation requirements
    • The requirements herein are intended to describe the general nature and level of work performed by employee, but
    is not a complete list of responsibilities, duties, and skills required. Other duties may be assigned as required

    EDUCATION AND EXPERIENCE
    • Undergraduate degree in engineering or related curriculum or technical training in related mechanical or electrical
    studies (or equivalent combination of education and experience)
    • 8 or more years of engineering or maintenance experience in a food manufacturing environment that includes 1+
    year of management experience; environmental compliance experience, PLC programming, capital project, and
    budget management experience
    • Certification and/or License – may be required during course of employment
    KNOWLEDGE, SKILLS, AND ABILITIES
    • Strong leadership and team management skills with the ability to motivate and guide a diverse team
    • Strong knowledge of manufacturing processes and equipment, along with a strong understanding of plant
    manufacturing or industrial regulations and safety protocols
    • Knowledge of architectural, mechanical, electrical, and process production engineering
    • Knowledge of continuous improvement (CI) tools and ability to use CI tools in projects
    • Strong organizational, planning, execution, and follow through skills
    • Excellent problem-solving and decision-making abilities
    • Skill in critical thinking, analysis, mathematical calculations, and statistical evaluations
    • Ability to develop scope, schedule, budget, and lead plant capex projects
    • Able to communicate clearly and effectively, both verbally and in writing, for a diverse range of internal and external
    audiences
    • Able to work in collaboration effectively and foster good teamwork
    • Able to handle challenging or conflict situations with tact and professionalism
    • Able to adapt and manage to change effectively
    • Must be able to read, write and speak English An Equal Opportunity Employer including Disabled/Veterans

    Numbers & Facts

    LocationLansdale, PA

    Skills

    • Analysis Skillsunmatched
    • Architectural Servicesunmatched
    • Best Practicesunmatched
    • Budget Managementunmatched
    • Budgetingunmatched
    • Business Practicesunmatched
    • Capital Expenditure (CAPEX)unmatched
    • Capital Projectunmatched
    • Career Developmentunmatched
    • Change Managementunmatched
    • Communication Skillsunmatched
    • Continuous Improvementunmatched
    • Contract Negotiationunmatched
    • Cost Allocationunmatched
    • Depreciationunmatched
    • Documentationunmatched
    • Documentation Planunmatched
    • Electricityunmatched
    • Engineering Managementunmatched
    • English Languageunmatched
    • Environmental Complianceunmatched
    • Equipment Replacementunmatched
    • Establish Prioritiesunmatched
    • Expense Trackingunmatched
    • Follow Throughunmatched
    • Food Productionunmatched
    • GMP (Good Manufacturing Practices)unmatched
    • Instrumentationunmatched
    • Leadershipunmatched
    • Maintain Complianceunmatched
    • Maintenance - Electricalunmatched
    • Maintenance Servicesunmatched
    • Manufacturing Requirementsunmatched
    • Manufacturing/Industrial Processesunmatched
    • Mathematicsunmatched
    • Operational Strategyunmatched
    • Operational Supportunmatched
    • Organizational Skillsunmatched
    • People Managementunmatched
    • Performance Analysisunmatched
    • Performance Metricsunmatched
    • Plant Managementunmatched
    • Preventative Maintenanceunmatched
    • Problem Solving Skillsunmatched
    • Process Engineeringunmatched
    • Process Improvementunmatched
    • Production Machiningunmatched
    • Production Managementunmatched
    • Productivity Managementunmatched
    • Programmable Logic Controller (PLC)unmatched
    • Project/Program Managementunmatched
    • Record Keepingunmatched
    • Regulationsunmatched
    • Reliability Engineeringunmatched
    • Reporting Skillsunmatched
    • Resource Managementunmatched
    • Risk Analysisunmatched
    • Safety Complianceunmatched
    • Safety Trainingunmatched
    • Sales Prospectingunmatched
    • Schedule Developmentunmatched
    • Statisticsunmatched
    • System Architectureunmatched
    • Team Lead/Managerunmatched
    • Team Playerunmatched
    • Time Managementunmatched
    • Training Program Evaluationunmatched
    • Training/Teaching Curriculumunmatched
    • Vendor/Supplier Evaluationunmatched
    • Vendor/Supplier Sourcingunmatched

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