Senior Industrialization Project Engineer

A123 Systems
  • Novi, Michigan
    2 days ago

    Job Description

    We are seeking a hands-on industrialization project engineer or Senior industrialization project engineer to support the development, installation, validation, and launch of lithium-ion battery module, pack, and system manufacturing capabilities.
    This position combines engineering execution with project coordination. This role serves as the primary interface between architects, engineering firms, GC, utility providers, equipment suppliers, EH&S teams, and manufacturing engineering teams to ensure that the facility and manufacturing line is designed and delivered to support safe, efficient, and scalable battery production.
    Schedule and budget management are part of the role, alongside direct responsibility for technical deliverables and compliance with approved specifications.
     
    Specific responsibilities include:
    • Lead facility planning and industrialization activities for new battery module, pack, and system manufacturing operations.
    • Manage engineering deliverables, technical risks, changes, schedules, and facility/utility & equipment budgets, with clear recommendations on technical trade-offs.
    • Evaluate proposed changes for their impact on safety, product quality, process performance, cost, and schedule.
    • Define equipment and process requirements, evaluate supplier proposals, and verify technical compliance with approved specifications and acceptance criteria.
    • Lead or support equipment installation, FAT/SAT, process validation, and technical issue resolution to demonstrate safety, quality, and production performance.
    • Coordinate equipment installation, commissioning, process trials, and manufacturing readiness reviews.
    • Verify equipment performance, cycle time, repeatability, process capability, error-proofing, and applicable safety functions.
    • Define manufacturing equipment requirements for electrical power, compressed air, ventilation, cooling, floor loading, access, and other applicable utilities.
    • Ensure facility design supports operational efficiency, safety, maintainability, and scalability
    • Work with facilities engineering, EHS, architects, contractors, and equipment suppliers to ensure building modifications support manufacturing requirements.
    • Review equipment installation layouts, utility interfaces, service clearances, material flow, and maintenance access.
    • Coordinate manufacturing processes, tooling, automation, testing, and traceability requirements across product engineering, manufacturing, quality, and suppliers.
    • Support production ramp-up, improve yield and throughput, and complete documentation, training, and handover to operations and maintenance.
    • Identify opportunities to improve facility efficiency and reduce operating costs.
     
    Qualifications:
    • Bachelor's degree in Mechanical Engineering, Electrical Engineering, Industrial Engineering, Facilities Engineering, Construction Engineering, or a related engineering discipline is required.
    • Minimum of 5 years of experience in facility engineering, industrialization, capital project execution, or manufacturing development within industrial or advanced manufacturing environments for battery module, pack and system
    • Demonstrated experience managing cross-functional teams, engineering consultants, contractors, equipment suppliers and internal product and process engineering & throughout project execution
    • Proven track record of delivering complex capital projects on schedule, within budget, and in compliance with safety and regulatory requirements.
    • Experience supporting manufacturing facility startup, equipment installation, commissioning, and production readiness activities.
    • Experience developing facility utility requirements and infrastructure solutions for production operations
    • Hands-on experience with equipment specification, supplier technical reviews, installation, commissioning, and acceptance testing.
    • Ability to interpret engineering drawings, equipment specifications, process documentation, and utility requirements.
    • Practical understanding of manufacturing process controls, PFMEA, root-cause analysis, and process validation.
    • Familiar with CAD tools (AutoCAD etc.)
    • Professional Engineer (PE) license, Project Management Professional (PMP) certification, or equivalent professional certification is preferred
    • Experience supporting lithium-ion battery, EV, ESS advanced manufacturing facilities is preferred.
    • Direct experience with lithium-ion battery module, pack, or energy storage system manufacturing
    • Willingness to work on-site during installation and launch and travel to suppliers or other company locations as required

    Numbers & Facts

    LocationNovi, Michigan

    Skills

    • Acceptance Testingunmatched
    • Assembly Lineunmatched
    • AutoCADunmatched
    • Budget Managementunmatched
    • Budgetingunmatched
    • CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing)unmatched
    • Capital Projectunmatched
    • Commissioningunmatched
    • Cost Controlunmatched
    • Cross-Functionalunmatched
    • Delivery Managementunmatched
    • Documentationunmatched
    • Electricityunmatched
    • Engineering Drawingunmatched
    • Engineering Managementunmatched
    • Equipment Specificationunmatched
    • Facilities Engineeringunmatched
    • Facilities Planningunmatched
    • Industrial Developmentunmatched
    • License Managementunmatched
    • Lithium Batteryunmatched
    • Manufacturingunmatched
    • Manufacturing Engineeringunmatched
    • Manufacturing Equipmentunmatched
    • Manufacturing Operationsunmatched
    • Manufacturing Requirementsunmatched
    • Manufacturing Systemsunmatched
    • Manufacturing/Industrial Processesunmatched
    • Operational Supportunmatched
    • Operations Managementunmatched
    • Problem Solving Skillsunmatched
    • Process Capabilityunmatched
    • Process Control Engineeringunmatched
    • Process Engineeringunmatched
    • Process Failure Mode and Effects Analysis (PFMEA)unmatched
    • Process Managementunmatched
    • Process Manufacturingunmatched
    • Process Validationunmatched
    • Product Engineeringunmatched
    • Product Safetyunmatched
    • Production Supportunmatched
    • Productivity Managementunmatched
    • Professional Engineerunmatched
    • Project Engineeringunmatched
    • Project Executionunmatched
    • Project Management Professional (PMP)unmatched
    • Project Scheduleunmatched
    • Project/Program Coordinationunmatched
    • Proofreadingunmatched
    • Regulatory Complianceunmatched
    • Regulatory Requirementsunmatched
    • Requirements Managementunmatched
    • Root Cause Analysisunmatched
    • Safety Complianceunmatched
    • Safety/Work Safetyunmatched
    • System Operationsunmatched
    • System Start-Upunmatched
    • Team Lead/Managerunmatched
    • Technical Deliveryunmatched
    • Test Automationunmatched
    • Test Requirementsunmatched
    • Time Managementunmatched
    • Tool and Die Manufacturingunmatched
    • Traceabilityunmatched
    • Vendor/Supplier Evaluationunmatched
    • Willing to Travelunmatched

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