This job is posted on behalf of Precision Elite Recruiting by Top Echelon.
Shift: First Shift
The Senior Maintenance Technician is responsible for maximizing equipment reliability, performance, and uptime through advanced troubleshooting, repair, installation, and continuous improvement initiatives. This role performs complex corrective and preventive maintenance while leading equipment upgrades, automation projects, and machine reliability improvements.
The ideal candidate will have extensive experience supporting manufacturing operations and possess advanced expertise in electrical systems, PLCs, automation, robotics, hydraulics, pneumatics, fabrication, welding, and mechanical repair. This position serves as a technical resource and mentor to other maintenance team members while driving equipment improvements that enhance productivity and efficiency.
Diagnose, troubleshoot, and repair electrical, electronic, mechanical, hydraulic, and pneumatic systems.
Identify equipment failures through observation, testing equipment, and technical analysis.
Perform preventive and corrective maintenance on production machinery and support systems.
Inspect equipment and components for wear, misalignment, damage, or performance issues.
Restore equipment to operational condition while minimizing production downtime.
Utilize advanced troubleshooting techniques to identify root causes and implement permanent corrective actions.
Install, commission, and support new machinery, production equipment, and automation systems.
Install, troubleshoot, program, and repair robotic systems and programmable controllers.
Support equipment modernization projects and automation initiatives.
Assist in integrating new technologies that improve operational efficiency and equipment reliability.
Operate machine shop equipment, including mills, lathes, drill presses, grinders, and other fabrication tools.
Fabricate replacement parts, machine modifications, and custom components.
Perform welding and metal fabrication using MIG, TIG, stick welding, plasma cutting, oxy-acetylene cutting, and related processes.
Create or modify equipment components to improve machine performance and reliability.
Lead machine modifications, reliability improvements, and process optimization projects.
Develop solutions that improve productivity, reduce downtime, and increase equipment longevity.
Read, modify, and create electrical schematics, hydraulic diagrams, pneumatic prints, blueprints, and control system documentation.
Assist in developing preventive maintenance procedures, troubleshooting guides, and equipment documentation.
Identify opportunities for equipment upgrades and process improvements.
Troubleshoot and repair:
Variable Frequency Drives (VFDs)
Servo drives and motors
Sensors and feedback devices
Positioning systems
PLC-controlled equipment
Industrial automation systems
Diagnose electrical and control system failures using technical documentation and diagnostic tools.
Provide technical guidance and mentorship to maintenance technicians and new employees.
Train team members on equipment operation, troubleshooting techniques, maintenance procedures, and safety practices.
Support knowledge-sharing initiatives and skill development throughout the maintenance department.
Serve as a subject matter expert for complex maintenance issues.
Coordinate with vendors and contractors regarding equipment repairs, upgrades, and installations.
Initiate purchase requests for maintenance parts, services, and capital equipment.
Assist in evaluating new equipment and maintenance technologies.
Follow all safety procedures, policies, and regulatory requirements.
Wear required PPE and promote a safe working environment.
Identify and report unsafe conditions, equipment concerns, and potential failures.
Maintain a clean, organized, and professional work area.
Associate degree, technical certification, trade school education, or equivalent combination of education and experience.
10 to 15 years of industrial maintenance experience in a manufacturing environment.
8 to 10 years of hands-on experience performing preventive and corrective maintenance on production equipment.
Extensive knowledge of:
Electrical systems and controls
PLCs and industrial automation
Robotics
Mechanical systems
Hydraulics and pneumatics
Welding and fabrication
Preventive and predictive maintenance practices
Ability to read, interpret, modify, and create:
Electrical schematics
Mechanical drawings
Hydraulic and pneumatic diagrams
PLC ladder logic
Technical manuals and work instructions
Strong written and verbal communication skills.
Proven problem-solving and analytical abilities.
Ability to work independently and manage multiple priorities.
Ability to safely wear a respirator when required.
Experience supporting manufacturing processes such as:
Injection molding
Compression molding
Composite molding
Rotational molding
Automated production systems
Advanced robotics and automation troubleshooting experience.
Experience with servo systems, motion control, and industrial networking.
Prior training or certification in forklift, scissor lift, and boom lift operation.
Experience implementing machine reliability and continuous improvement programs.
Strong project management and leadership abilities.
Frequent standing, walking, bending, kneeling, climbing, squatting, crawling, reaching, pushing, pulling, and lifting.
Ability to lift and carry up to 50 pounds.
Ability to work around industrial machinery and moving equipment.
Ability to work at heights and in confined spaces as required.
Ability to work in environments with exposure to noise, dust, fumes, chemicals, and varying production conditions.
Ability to safely operate forklifts, aerial lifts, hoists, and material-handling equipment.
Safety glasses
Work gloves
Steel-toe, slip-resistant footwear
Hard hat
Hearing protection
Face shields as required
Respiratory protection when required
Additional PPE based on job assignment and work area
We are committed to providing equal employment opportunities to all employees and applicants. Employment decisions are made without regard to race, color, religion, sex, national origin, age, disability, veteran status, genetic information, or any other protected status under applicable law. Applicants must be authorized to work in the United States. Sponsorship is not available for this position.
| Location | Mebane, NC |
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