Senior Process Technology Engineer

Sea Dragon Energy
  • Georgetown, TX
  • $150,000–$190,000 Per Year
  • Full-time
  • Quick Apply
30+ days ago

Job Description

We are seeking a highly experienced Senior Process Technology Engineer to play a pivotal role in advancing our seawater-to-jet fuel pilot plant and preparing the technology for commercial scale-up. This is a hands-on technical leadership position focused on operational excellence, capital project execution, and technology evaluation in the emerging Power-to-Liquid / e-fuels sector. The ideal candidate will bring deep process engineering expertise, preferably in carbon capture, syngas chemistry, or synthetic fuel production and will thrive in a dynamic, fast-paced environment where pilot-scale innovation directly informs multi-million-dollar scale-up decisions.What We Offer• The opportunity to shape the future of sustainable aviation fuel at the intersection of cutting-edge science and commercial deployment.• Competitive compensation package:• Salary $150K - $190K annual• Health, Dental, and Vision Insurance• Short- and Long-Term Disability and Term Life Plan• 401(k) retirement plan with employer contribution• Paid Time Off (PTO)• Paid Holidays and Sick Leave• A collaborative, mission-driven culture focused on innovation and climate impact.Key Responsibilities1. Operational Technical Support for a Seawater-to-Jet Fuel Pilot Plant (Direct Ocean Capture)• Deliver process engineering support to ensure safe, reliable, and optimized operation of the pilot facility.• Troubleshoot process upsets, perform root-cause analysis, and implement corrective actions for key unit operations including CO capture, hydrogen production/integration, syngas synthesis, Fischer-Tropsch synthesis, and product upgrading.• Monitor process data, develop and maintain performance metrics, and drive continuous improvement initiatives to increase yield, reduce downtime, and improve energy efficiency.• Support HAZOPs, safety reviews, and management-of-change (MOC) processes for pilot-plant modifications.• Collaborate closely with operations, maintenance, and analytical teams to translate pilot data into actionable insights.2. Leadership of CAPEX Projects (up to $5-100 million)• Lead multidisciplinary capital projects from concept through commissioning, including feasibility studies, front-end engineering design (FEED), detailed design, procurement, construction, and start-up.• Develop project scopes, cost estimates, schedules, and risk registers; ensure projects are delivered on time, on budget, and meet technical and safety requirements.• Manage external engineering firms, vendors, and contractors while maintaining strict cost and schedule control.• Conduct post-project evaluations and capture lessons learned to refine future scale-up strategies.3. Identification and Vetting of Critical Technologies for Future Scale-Up• Scout, evaluate, and recommend emerging and commercially ready technologies in CO capture/utilization, hydrogen integration, synthesis gas generation, synthetic fuel synthesis, and downstream refining/upgrading.• Assist in techno-economic analyses (TEA) modeling, technology readiness level (TRL) assessments, and risk evaluations to support go/no-go decisions for scale-up deployment.• Build and maintain technology roadmaps that align pilot learnings with commercial plant design basis.• Establish and manage relationships with technology providers, universities, and research organizations.• Prepare technical reports, white papers, and presentations for internal stakeholders and potential investors or partners.Required Qualifications• Bachelor's or Master's degree in chemical engineering or mechanical engineering (or equivalent).• Minimum 10 years of progressive process engineering or process technology experience in the chemical, petrochemical, refining, or energy industries.• Demonstrated experience in pilot-plant or demonstration-scale operations, preferably involving high-pressure, high-temperature, or gas-to-liquids processes.• Proven track record leading capital projects valued up to $5 million (or equivalent scope).• Strong working knowledge of process simulation tools (Aspen Plus/HYSYS, UniSim, or equivalent), process flow diagrams (PFDs), P&IDs, and heat & material balance development.• Excellent analytical, problem-solving, and communication skills with the ability to influence cross-functional teams.• Ability to travel occasionally to vendor sites, testing facilities, or future commercial locations (estimated 10-30%).Preferred Qualifications• Direct experience in Sustainable Aviation Fuel (SAF), CO capture and utilization (CCU), Power-to-Liquid (PtL), Fischer-Tropsch synthesis, or related synthetic fuel / carbon-recycling technologies.• Background in hydrogen production, electrolysis integration, and/or gas purification systems.• Familiarity with relevant industry standards (API, ASME, NFPA) and process safety management (PSM).• Experience working in a startup or scale-up environment is highly desirable.

Job Posted by ApplicantPro

Numbers & Facts

LocationGeorgetown, TX
Job TypeFull-time
Salary$150,000–$190,000 Per Year

Skills

  • Aircraft Pilotingunmatched
  • Alternative Fuelsunmatched
  • Analysis Skillsunmatched
  • Aviation Industryunmatched
  • Budget Managementunmatched
  • Capital Expenditure (CAPEX)unmatched
  • Capital Projectunmatched
  • Change Managementunmatched
  • Chemical Engineeringunmatched
  • Chemistryunmatched
  • Commissioningunmatched
  • Communication Skillsunmatched
  • Constructionunmatched
  • Continuous Improvementunmatched
  • Corrective Actionunmatched
  • Cost Controlunmatched
  • Cost Estimatesunmatched
  • Cross-Functionalunmatched
  • Data Processingunmatched
  • Dental Insuranceunmatched
  • Economic Analysisunmatched
  • Energy Efficiencyunmatched
  • Engineering Managementunmatched
  • Feasibility Analysisunmatched
  • Front-End Engineering Design (FEED)unmatched
  • Identify Issuesunmatched
  • Industry Standardsunmatched
  • Leadershipunmatched
  • Mechanical Engineeringunmatched
  • National Fire Protection Association (NFPA)unmatched
  • Operational Supportunmatched
  • Performance Metricsunmatched
  • Petrochemicalsunmatched
  • Pilot Plantunmatched
  • Plant Layout and Designunmatched
  • Problem Solving Skillsunmatched
  • Process Engineeringunmatched
  • Process Flow Diagram (PFD)unmatched
  • Process Improvementunmatched
  • Process Safety Managementunmatched
  • Productivity Managementunmatched
  • Project Estimatesunmatched
  • Project Evaluationunmatched
  • Project Executionunmatched
  • Purchasing/Procurementunmatched
  • Recyclingunmatched
  • Relationship Managementunmatched
  • Reporting Skillsunmatched
  • Riskunmatched
  • Risk Analysisunmatched
  • Root Cause Analysisunmatched
  • Safety Trainingunmatched
  • Simulationunmatched
  • Startupunmatched
  • Team Playerunmatched
  • Technical Leadershipunmatched
  • Technical Supportunmatched
  • Technology Analysisunmatched
  • Technology White Papersunmatched
  • Time Managementunmatched
  • Vision Planunmatched
  • Willing to Travelunmatched

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