Senior Product Development/Design Engineer

American BOA
  • Georgia
    2 days ago

    Job Description

    Summary
    Drive innovation in stainless steel bellows design for light and heavy vehicles. As the senior product owner and technical lead, you will direct design, development, and validation strategy, mentor junior engineers, and serve as a primary technical contact for OEM customers—using a mix of hands-on testing, data analysis, and advanced engineering tools to create durable, high-performance components. You’ll work locally and globally, collaborate with OEM partners, and ensure our products meet the toughest customer and industry standards.
     
    Key Responsibilities
    Product Design
    • Collaborate across engineering, quality, manufacturing, and program management to lead new product development from concept to launch.
    • Use SolidWorks to design flex joints, bent tubes, and related assemblies; apply GD&T and tolerance analysis for manufacturability.
    • Create accurate 2D drawings, 3D models, and BOMs; manage design data in EPDM.
    • Interpret customer data to drive design decisions; support APQP with prototypes and technical analysis.
    • Identify opportunities to improve products, processes, and technologies.
    • Lead internal and customer design reviews and serve as final technical approver on design releases.
    • Mentor and provide technical guidance to junior engineers and technicians.
    Testing & Validation
    • Lead durability testing of heavy- and light-vehicle stainless steel bellows for intake, exhaust, and on-engine applications.
    • Plan and execute vehicle measurements at OEM proving grounds; manage data acquisition aligned with customer schedules.
    • Design and implement custom test fixtures, ensuring all measurement equipment is calibrated and maintained.
    • Analyze test data, assess risks, and provide clear, actionable feedback to internal teams and customers.
    • Own DVP&R and DFMEA for all new products and lead cross-functional DFMEA reviews.
    • Define validation strategy and drive continuous improvement of test methods, equipment, and product durability.
    • Travel to customer sites for design reviews, technical presentations, and testing (domestic & international, ~25%).
    Technical Leadership
    • Direct lab testing (vibration, corrosion, fatigue) and lead root cause investigations using structured methods (8D, 5-Why, Ishikawa).
    • Lead benchmarking and R&D projects for new technologies and help shape the product technology roadmap.
     
    Qualifications
    Required:
    • Bachelor’s degree in Mechanical Engineering (or related).
    • 5+ years of experience in automotive product design, development, or validation engineering
    • Proven track record of leading products from concept through launch (APQP/PPAP).
    • Strong critical thinking and problem-solving skills.
    • Self-driven, organized, and detail oriented.
    • Ability to present to both technical and non-technical audiences.
    • Advanced CAD/CAE proficiency, particularly SolidWorks, including FEA and tolerance stack-up analysis.
    • Excellent collaboration and communication skills.
    • Willingness to travel up to 25% domestically and internationally.
    Preferred:
    • Master’s degree in Mechanical Engineering or PE license.
    • 5+ years SolidWorks experience (parametric/automated design).
    • Experience with FMEA, DVP&R, PPAP, GD&T, and Design for Manufacturability.
    • Knowledge of welding, metal forming, fatigue, NVH, and vehicle powertrain.
    • Familiarity with EPDM, SAP, and statistical failure analysis.
    • Hands-on experience with data acquisition and vibration analysis.
    • Experience mentoring engineers and leading OEM-facing technical programs.
    Why Join Us?
    At American Boa, you’ll work on cutting-edge automotive components that keep the world moving. You’ll be part of a collaborative team where your ideas directly impact product performance, quality, and innovation. If you’re passionate about engineering, love seeing designs come to life, and want to make a measurable difference, this is your opportunity.
     

    Numbers & Facts

    LocationGeorgia

    Skills

    • 3D Modelingunmatched
    • 8Dunmatched
    • Acquisitions Managementunmatched
    • Advanced Product Quality Planning (APQP)unmatched
    • Analysis Skillsunmatched
    • Automotive Engineeringunmatched
    • Benchmarkingunmatched
    • Bill of Materials (BOM)unmatched
    • CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing)unmatched
    • Communication Skillsunmatched
    • Computer Aided Engineering (CAE)unmatched
    • Continuous Improvementunmatched
    • Cross-Functionalunmatched
    • Customer Acquisitionunmatched
    • Customer/Client Researchunmatched
    • Data Analysisunmatched
    • Data Managementunmatched
    • Design Failure Mode and Effects Analysis (DFMEA)unmatched
    • Detail Orientedunmatched
    • Failure Analysisunmatched
    • Failure Mode and Effects Analysis (FMEA)unmatched
    • Finite Element Analysisunmatched
    • Geometric Dimensioning and Tolerancingunmatched
    • Heavy Equipment/Vehiclesunmatched
    • Industry Standardsunmatched
    • Laboratory Testingunmatched
    • Manufacturing Designunmatched
    • Manufacturing Managementunmatched
    • Mechanical Engineeringunmatched
    • Mentoringunmatched
    • Metalworkingunmatched
    • OEM (Original Equipment Manufacturer)unmatched
    • Organizational Skillsunmatched
    • Paint Shop Pro Tubesunmatched
    • Powertrainunmatched
    • Presentation/Verbal Skillsunmatched
    • Problem Solving Skillsunmatched
    • Process Improvementunmatched
    • Product Designunmatched
    • Product Developmentunmatched
    • Product Planningunmatched
    • Production Part Approval Process (PPAP)unmatched
    • Professional Engineerunmatched
    • Project/Program Managementunmatched
    • Prototypingunmatched
    • Quality Assurance Methodologyunmatched
    • Research & Development (R&D)unmatched
    • Risk Analysisunmatched
    • Root Cause Analysisunmatched
    • SAPunmatched
    • SolidWorksunmatched
    • Statisticsunmatched
    • Team Playerunmatched
    • Technical Analysisunmatched
    • Technical Leadershipunmatched
    • Technical Presentationunmatched
    • Technical/Engineering Designunmatched
    • Test Dataunmatched
    • Test Fixturesunmatched
    • Testingunmatched
    • Tolerance Analysisunmatched
    • Validation Testingunmatched
    • Weldingunmatched
    • Willing to Travelunmatched

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