Sr. Manufacturing Engineer, Process Development, Energy Products

Lead the development and deployment of cutting-edge assembly and test processes for new manufacturing lines in Austin, TX and new Tesla sites. Driving high-quality and efficient production of power electronics for our cars and energy products. We re looking for a skilled Sr. Manufacturing Engineer who can design, develop, and implement innovative manufacturing processes that meet our high-volume production targets.

This role requires onsite presence at our newest Megafactory 3 in Brookshire, TX, to support pilot and launch efforts. After this phase, the role will transition to our Gigafactory in Austin, TX. Commuter or relocation support available.

• Design and develop cutting-edge manufacturing processes that enable high-volume production of products with improved quality, reduced costs, and increased efficiency
• Deploy manufacturing processes and equipment to high-volume production, through rigorous tool qualification, process documentation, and training
• Ramp processes to meet high-volume production targets including cycle time, availability, yield, quality, and reliability, and driving a culture of continuous improvement
• Apply a range of manufacturing techniques, including fastening, welding, brazing, soldering, adhesive bonding, and other joining methods, and quality assurance methods (e.g., vision inspection, leak testing, electrical testing, etc.) to ensure products excellence
• Lead cross-functional teams to tackle complex problems, using rigorous problem-solving methods, data-driven decision making, and collaborative leadership to drive results
• 5+ years of experience as a Manufacturing Engineer or similar
• Experience developing, deploying, ramping, and optimizing complex assembly processes in automated high-volume production environments
• Experience developing automated fastening systems and tooling (e.g., Atlas Copco, Bosch, or equivalent), including equipment selection, configuring tightening strategies, analyzing joint data, programming, calibration, and torque validation
• Proficiency in data querying, analysis, and visualization using tools (e.g., MySQL, Python, R, JMP, or Tableau) to make data-driven decisions and drive business results
• Degree in Mechanical Engineering, Industrial Engineering, or a related field, or equivalent experience

Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Medical plans > plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D
• Short-term and long-term disability insurance (90 day waiting period)
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program
• Earned Wage Access: Real-time pay access paid daily, subject to eligibility and schedule (applicable for below Sr. Managers levels)