Sr. Manufacturing Engineer

Overview

Location: Tempe, AZ

Department: Manufacturing

Schedule: Monday–Friday | Standard Business Hours

Industry: Aerospace / Defense Manufacturing

Employment Type: Direct Hire

Join a leading aerospace manufacturer specializing in advanced battery systems and energy storage electronics for commercial, military, and general aviation. This position offers the stability of an established business and opportunities for professional growth and long-term career advancement. We are seeking an experienced professional to lead manufacturing process improvements, support new product introductions, and drive operational excellence in our electronics and battery product lines.

Responsibilities

• Develop, implement, and continuously improve manufacturing processes to enhance quality, efficiency, and production output.
• Design and develop production tooling, jigs, and fixtures to support precision assembly and machining operations.
• Provide hands-on engineering support to production teams, troubleshoot equipment issues, process variations, and manufacturing defects.
• Collaborate with Quality, Production, and Supply Chain teams to optimize workflow, reduce waste, and increase manufacturing throughput.
• Utilize Lean Manufacturing and Six Sigma methodologies to drive process improvements and cost savings.
• Lead Root Cause Analysis and Corrective Action (RCCA) investigations to resolve manufacturing and quality issues.
• Develop and maintain manufacturing documentation, including process routings, work instructions, and PFMEAs.
• Lead New Product Introductions (NPI), transitioning products from engineering development into full-scale manufacturing.
• Support engineering changes, process validations, tooling readiness, and implementation of Engineering Change Orders (ECOs).
• Analyze manufacturing costs and identify opportunities for automation, process optimization, and productivity improvements.
• Utilize manufacturing data and statistical analysis to identify trends, improve processes, and support capital investment decisions.
• Collaborate with operations leadership on long-term manufacturing strategies, capacity planning, and technology improvements.
• Provide technical guidance and mentorship to junior engineers and manufacturing technicians.

Required Qualifications

• Bachelor's degree in Mechanical, Electrical, Industrial, Aerospace, or Manufacturing Engineering.
• 5–7 years of progressive manufacturing engineering experience.
• Experience in aerospace, defense, electronics, or other highly regulated manufacturing environments.
• Proven experience supporting New Product Introductions (NPI).
• Strong understanding of manufacturing processes, process routings, work instructions, and PFMEAs.
• Experience with Root Cause Analysis and Corrective Action.
• Strong problem-solving, communication, and cross-functional collaboration skills.
• Ability to work directly with production personnel and provide hands-on technical support.

Preferred Qualifications

• Proficiency in Lean Manufacturing and Six Sigma methodologies.
• Experience with statistical analysis and manufacturing data utilization.
• Demonstrated ability to lead projects from development through implementation.

Nesco Resource offers a comprehensive benefits package for our associates, which includes a MEC (Minimum Essential Coverage) plan that encompasses Medical, Vision, Dental, 401K, and EAP (Employee Assistance Program) services.

Nesco Resource provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state, or local laws.