Senior Mechanical Designer

Position Overview

Key Responsibilities

• Develop detailed 3D CAD models, mechanical drawings, assembly layouts, and manufacturing documentation using SolidWorks and other CAD tools.
• Translate engineering concepts, rough sketches, and technical specifications into accurate, production-ready designs.
• Design and document complex mechanical and electromechanical assemblies, including machined components, sheet metal parts, and weldments.
• Create, maintain, and manage Bills of Materials (BOMs), including multilevel assembly structures.
• Utilize CAD and Product Data Management (PDM/PLM) systems to maintain engineering drawings, models, BOMs, and supporting technical documentation.
• Collaborate with engineers and cross-functional teams to plan, design, test, and document mechanical hardware.
• Ensure designs comply with applicable industry and military standards, including ANSI, ISO, ASME, IEEE, and MIL-STD.
• Review engineering drawings and designs for accuracy, manufacturability, and compliance with established specifications.
• Support engineering estimates, design improvements, and new product development initiatives.
• Assist with technical documentation, including test plans, procedures, reports, and engineering deliverables.
• Work with vendors and internal stakeholders to obtain technical information and resolve design challenges.
• Identify opportunities to improve product performance, manufacturing efficiency, and design quality.
• Maintain compliance with applicable government regulations, export controls, and ITAR requirements.

Required Qualifications

• Technical Associate degree in Mechanical Design, Drafting, Engineering Technology, or a related field with 6–8 years of relevant experience, OR 8–10 years of relevant experience without a degree.
• Minimum of 5 years of experience using SolidWorks/EPDM or Creo/Windchill.
• Current experience with SolidWorks 2015 or newer, including sheet metal, weldments, and machined parts.
• Strong mechanical aptitude and understanding of mechanical design principles.
• Demonstrated experience designing machined and fabricated assemblies.
• Knowledge of manufacturing processes, including machining, welding, forming, and fabrication techniques.
• Experience developing engineering drawings and documenting assemblies containing both mechanical and electrical components.
• Familiarity with CAD data management systems and engineering documentation practices.
• Proficiency with Microsoft Office applications, including Excel, Word, Outlook, and SharePoint.
• Strong attention to detail, organizational skills, and the ability to manage multiple priorities and deadlines.

Preferred Qualifications

• Experience designing RF waveguides and waveguide assemblies.
• Extensive experience with sheet metal design and fabrication.
• Experience designing structural weldments.
• Familiarity with Model-Based Systems Engineering (MBSE) and Model-Based Definition (MBD).
• Experience with SolidWorks Routing or Creo Routing, including initial setup.
• Experience configuring and maintaining SolidWorks Toolbox or equivalent component libraries.
• Experience using embedded simulation tools.
• Familiarity with military and government engineering standards.
• Experience supporting mechanical design projects involving complex communication equipment or electromechanical systems.

Additional Information

• This is an individual contributor position with no direct supervisory responsibilities.
• Occasional travel may be required.
• Candidates should be comfortable working independently while collaborating closely with engineering and technical teams.
• Strong problem-solving skills, sound technical judgment, and the ability to meet project deadlines are essential.

Equal Opportunity Employer