Audubon is currently seeking a Senior Process Engineer to join our team in our Houston, TX Office. The Senior Process Engineer will lead process design and engineering for midstream facilities including gas gathering systems, compressor stations, gas processing plants, NGL fractionation units, and pipeline infrastructure.
PRIMARY RESPONSIBILITIES:
Lead process design and engineering for midstream facilities including gas gathering systems, compressor stations, gas processing plants, NGL fractionation units, and pipeline infrastructure.
Develop and review process flow diagrams (PFDs), P&IDs, heat and material balances, and equipment sizing calculations
Provide technical support for plant operations, including troubleshooting process upsets, capacity constraints, and efficiency losses
Lead or support HAZOP, PHA, and MOC (Management of Change) reviews for new and modified facilities
Evaluate and optimize existing unit operations (amine treating, dehydration, refrigeration, compression, cryogenic NGL recovery)
Partner with operations, project engineering, and construction teams to execute capital projects from FEL/FEED through startup
Develop scopes of work, equipment specifications, and datasheets for major process equipment
Support regulatory compliance efforts and ensure designs meet applicable codes (API, ASME, GPA Midstream standards)
Mentor junior engineers and review their technical work
Participate in field visits, commissioning, and startup activities as needed
Health, Safety, and Environmental Responsibilities:
All employees are responsible for supporting Audubon Companies' Health, Safety, and Environmental (HSE) policies and procedures. This includes:
Performing duties in a manner that protects personal and team health and safety
Participating in required HSE training, meetings, and reporting activities
Identifying and reporting hazards, near misses, and unsafe conditions
Following safe work practices and complying with applicable regulatory requirements
EXPERIENCE AND SKILL REQUIREMENTS:
Bachelor's degree in Chemical Engineering (required); PE license a plus
8+ years of process engineering experience, with a minimum of 5 years specifically in midstream oil & gas
Hands-on experience with gas processing plants, NGL fractionation, or crude/products pipeline systems
Strong working knowledge of midstream-specific unit operations: amine treating, TEG/molecular sieve dehydration, refrigeration, compression trains, and cryogenic NGL recovery
Familiarity with API, GPA Midstream, and ASME codes and standards
Proficiency with process simulation software (e.g., Aspen HYSYS, ProMax, or similar)
Experience with HAZOP/PHA facilitation or participation
Strong communication skills and ability to work cross-functionally with operations, projects, and construction teams
Preferred Qualifications:
Master's degree in Chemical Engineering
Experience with capital project execution (FEED through startup)
Prior experience in a lead or supervisory engineering role
Physical/Work Requirements
Ability to travel to field locations as needed
Ability to work in an office and occasional field/plant environment
No Recruiters, please!
Equal Opportunity Employer/Veterans/Disabled
Numbers & Facts
Location
Houston, TX
Skills
Capital Projectunmatched
Change Managementunmatched
Chemical Engineeringunmatched
Commissioningunmatched
Communication Skillsunmatched
Constructionunmatched
Construction Engineeringunmatched
Cross-Functionalunmatched
Datasheetsunmatched
Engineeringunmatched
Equipment Specificationunmatched
Facilities Engineeringunmatched
Front-End Engineering Design (FEED)unmatched
Front-End Loading (FEL)unmatched
HAZOP (Hazard and Operability Analysis)unmatched
Hazard Analysisunmatched
Identify Issuesunmatched
Mentoringunmatched
Oil and Gasunmatched
Operational Supportunmatched
Process Engineeringunmatched
Process Flow Diagram (PFD)unmatched
Process Hazard Analysis (PHA)unmatched
Professional Engineerunmatched
Project Engineeringunmatched
Project Executionunmatched
Refrigerationunmatched
Regulatory Complianceunmatched
Safety/Work Safetyunmatched
Software Simulationunmatched
Startupunmatched
Technical Supportunmatched
Technical/Engineering Designunmatched
Willing to Travelunmatched
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