Sr. Staff Materials Engineer, Semiconductor & Thin Films, Terafab

Tesla Inc
  • Austin, TX
    30+ days ago

    Job Description

    Tesla, SpaceX, and xAI are partnering to launch the most epic chip-building effort ever - combining logic, memory, and advanced packaging under one roof. Terafab will close the gap between today's chip production and the future's demand - a future among the stars.

    The team is seeking a highly experienced Materials Engineer to serve as the senior technical authority on semiconductor and thin-film materials development. In this role, you will lead materials innovation from concept through high-volume manufacturing, defining strategy for materials selection, characterization, and qualification across thin-film deposition platforms. You will work cross-functionally with process engineering, device design, and reliability teams, translating fundamental materials understanding into product-level solutions.

    This is a high-impact technical leadership role requiring deep expertise in semiconductor materials science and a track record of driving complex programs from research to production. This position requires up to 50% domestic travel.

    • Define and execute the materials engineering roadmap for semiconductor thin-film development, ensuring alignment with product and technology milestones
    • Lead root-cause analysis and failure investigations involving thin-film deposition, interface chemistry, and device-level degradation mechanisms
    • Serve as the primary technical resource for materials selection, process-structure-property relationships, and qualification of new material systems
    • Mentor and develop a team of materials engineers and characterization specialists; establish best practices for materials characterization workflows
    • Drive cross-functional collaboration with process engineering, device integration, and reliability teams to accelerate development cycles
    • Evaluate and introduce emerging materials platforms (complex oxides, nitrides, novel dielectrics) to address technology scaling challenges
    • Degree in Materials Science & Engineering, Physics, Chemistry, or a closely related field, or equivalent experience
    • 12+ years of experience in semiconductor materials engineering, thin-film technology, or advanced materials R&D
    • Demonstrated expertise in multiple characterization techniques (TEM, XRD, XPS, SIMS, AFM, ellipsometry)
    • Deep knowledge of thin-film deposition processes (PVD, CVD, PECVD, ALD, sputtering) and their impact on microstructure and performance
    • Proven ability to lead technical teams and drive complex, multi-stakeholder projects from research to production
    • Excellent communication skills with the ability to distill complex materials science into actionable engineering guidance
    • Experience with Integrated Computational Materials Engineering (ICME) frameworks or computational materials screening is preferred
    • Familiarity with semiconductor fab environments and high-volume manufacturing constraints is preferred
    • Ability to travel up to 50%

    Benefits

    Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

    • Medical plans > plan options with $0 payroll deduction
    • Family-building, fertility, adoption and surrogacy benefits
    • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
    • Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
    • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
    • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
    • Company paid Basic Life, AD&D
    • Short-term and long-term disability insurance (90 day waiting period)
    • Employee Assistance Program
    • Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
    • Back-up childcare and parenting support resources
    • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
    • Weight Loss and Tobacco Cessation Programs
    • Tesla Babies program
    • Commuter benefits
    • Employee discounts and perks program

    Numbers & Facts

    LocationAustin, TX

    Skills

    • Accidental Death and Dismemberment (AD&D)unmatched
    • Best Practicesunmatched
    • Chemistryunmatched
    • Communication Skillsunmatched
    • Computational Engineeringunmatched
    • Cross-Functionalunmatched
    • Disability Insuranceunmatched
    • Employee Assistance Planunmatched
    • Health Planunmatched
    • Leadershipunmatched
    • Manufacturingunmatched
    • Material Scienceunmatched
    • Materials Engineeringunmatched
    • Memory Hardwareunmatched
    • Mentoringunmatched
    • Orthodonticsunmatched
    • Payroll Taxunmatched
    • Peripheral Vascular Diseaseunmatched
    • Physicsunmatched
    • Process Engineeringunmatched
    • Research & Development (R&D)unmatched
    • Root Cause Analysisunmatched
    • Semiconductor Manufacturingunmatched
    • Semiconductorsunmatched
    • Stock Purchase Plansunmatched
    • Team Lead/Managerunmatched
    • Technical Leadershipunmatched
    • Thin Filmunmatched
    • Vision Planunmatched
    • Willing to Travelunmatched
    • X-Ray Diffractionunmatched

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