Sr. Staff Materials Engineer, Semiconductor & Thin Films, Terafab

Tesla Inc

Austin, TX

JOB DETAILS
SKILLS
Accidental Death and Dismemberment (AD&D), Best Practices, Chemistry, Communication Skills, Computational Engineering, Cross-Functional, Disability Insurance, Employee Assistance Plan, Health Plan, Leadership, Manufacturing, Material Science, Materials Engineering, Memory Hardware, Mentoring, Orthodontics, Payroll Tax, Peripheral Vascular Disease, Physics, Process Engineering, Research & Development (R&D), Root Cause Analysis, Semiconductor Manufacturing, Semiconductors, Stock Purchase Plans, Team Lead/Manager, Technical Leadership, Thin Film, Vision Plan, Willing to Travel, X-Ray Diffraction
LOCATION
Austin, TX
POSTED
9 days ago

Tesla, SpaceX, and xAI are partnering to launch the most epic chip-building effort ever - combining logic, memory, and advanced packaging under one roof. Terafab will close the gap between today's chip production and the future's demand - a future among the stars.

The team is seeking a highly experienced Materials Engineer to serve as the senior technical authority on semiconductor and thin-film materials development. In this role, you will lead materials innovation from concept through high-volume manufacturing, defining strategy for materials selection, characterization, and qualification across thin-film deposition platforms. You will work cross-functionally with process engineering, device design, and reliability teams, translating fundamental materials understanding into product-level solutions.

This is a high-impact technical leadership role requiring deep expertise in semiconductor materials science and a track record of driving complex programs from research to production. This position requires up to 50% domestic travel.

  • Define and execute the materials engineering roadmap for semiconductor thin-film development, ensuring alignment with product and technology milestones
  • Lead root-cause analysis and failure investigations involving thin-film deposition, interface chemistry, and device-level degradation mechanisms
  • Serve as the primary technical resource for materials selection, process-structure-property relationships, and qualification of new material systems
  • Mentor and develop a team of materials engineers and characterization specialists; establish best practices for materials characterization workflows
  • Drive cross-functional collaboration with process engineering, device integration, and reliability teams to accelerate development cycles
  • Evaluate and introduce emerging materials platforms (complex oxides, nitrides, novel dielectrics) to address technology scaling challenges
  • Degree in Materials Science & Engineering, Physics, Chemistry, or a closely related field, or equivalent experience
  • 12+ years of experience in semiconductor materials engineering, thin-film technology, or advanced materials R&D
  • Demonstrated expertise in multiple characterization techniques (TEM, XRD, XPS, SIMS, AFM, ellipsometry)
  • Deep knowledge of thin-film deposition processes (PVD, CVD, PECVD, ALD, sputtering) and their impact on microstructure and performance
  • Proven ability to lead technical teams and drive complex, multi-stakeholder projects from research to production
  • Excellent communication skills with the ability to distill complex materials science into actionable engineering guidance
  • Experience with Integrated Computational Materials Engineering (ICME) frameworks or computational materials screening is preferred
  • Familiarity with semiconductor fab environments and high-volume manufacturing constraints is preferred
  • Ability to travel up to 50%

Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

  • Medical plans > plan options with $0 payroll deduction
  • Family-building, fertility, adoption and surrogacy benefits
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
  • Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
  • Company paid Basic Life, AD&D
  • Short-term and long-term disability insurance (90 day waiting period)
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
  • Back-up childcare and parenting support resources
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Weight Loss and Tobacco Cessation Programs
  • Tesla Babies program
  • Commuter benefits
  • Employee discounts and perks program

About the Company

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Tesla Inc