Technical Pattern Developer Sr

Job Summary

The Senior Technical Pattern Developer is responsible for leading upholstery pattern development for new product introductions, ensuring designs are manufacturable, cost-effective, and production-ready. This role collaborates with Product Engineering, Manufacturing, and Design teams to develop accurate patterns, improve product construction, optimize manufacturing processes, and support product development from concept through production.

Key Responsibilities:

• Establish and maintain pattern development standards, workflows, and documentation.
• Lead upholstery pattern development for new product launches.
• Review product designs and recommend Design for Manufacturing (DFM) improvements.
• Collaborate with engineering and design teams to optimize foam construction, comfort, and manufacturability.
• Review and approve upholstery patterns for quality, structural integrity, and ergonomic performance.
• Convert design concepts, CAD models, and 3D data into production-ready patterns.
• Develop sewing documentation and support automated cutting systems.
• Oversee prototype builds and resolve issues related to seams, fabric fit, foam, and upholstery construction.
• Recommend product improvements to enhance manufacturing efficiency and product quality.
• Maintain technical documentation, BOMs, revisions, and pattern records within PLM/PDM systems.
• Identify cost reduction and process improvement opportunities.
• Serve as the technical expert for pattern development and continuous improvement initiatives.

Qualifications:

• 5+ years of upholstery patternmaking and fabrication experience.
• Strong knowledge of foam applications, upholstery materials, and manufacturing processes.
• Experience with Design for Manufacturing (DFM) principles.
• Proficiency with industrial sewing equipment and upholstery tools.
• Experience using patternmaking software such as Optitex, Gerber AccuMark, Lectra, or ExactFlat.
• Ability to interpret sketches, CAD drawings, and 3D models into production-ready patterns.
• Strong collaboration, communication, and problem-solving skills.
• Experience with 3D patterning software, automotive trim, cost reduction initiatives, and bilingual English/Spanish is preferred.