Automation Controls Specialist

Position Summary

The Automation Controls Specialist will work as part of the engineering team designing, programming, modifying, testing, and supporting control systems for automated prescription dispensing equipment. This role serves as one of the automation and PLC programming resources, developing and implementing control system improvements that enhance quality, service, reliability, capacity, and operational performance.

The position works as part of the engineering team.  Also works closely with operations, maintenance, vendors, and project teams to develop automation solutions, support equipment integrations, and drive continuous improvement initiatives.

Key Responsibilities

Develop, program, test, and deploy PLC control system solutions for production equipment

 Develop new PLC logic, modify existing machine control programs, and implement automation enhancements to improve equipment performance

· Support integration of new equipment, sensors, vision systems, robotics, and data collection systems into existing control architectures

· Perform controls optimization and code improvements to increase equipment reliability, throughput, and operational efficiency

Create and maintain documentation such as SOPs, manuals, test plans, and training guides

· Train site personnel, technicians, operators, and leadership on new equipment and system enhancements

· Provide support to additional sites as needed (some travel required)

Required Qualifications

· Demonstrated experience programming, developing, and modifying PLC-controlled machine and automation systems

· Proven ability to create PLC logic from design requirements and implement machine control solutions for new or existing equipment

· Strong experience with PLC code development, programming standards, commissioning, testing, and startup support

· Experience troubleshooting PLC-controlled equipment, with programming and controls development experience being the primary qualification

· Experience programming Allen-Bradley PLC platforms required, Beckhoff PLC programming experience is a plus

· Experience with HMI development, networking, device integration, and controls architecture

· Ability to read, understand, and create control system documentation, electrical drawings, I/O lists, and functional specifications

Mechanical troubleshooting experience

· Comfortable working in an on-call support role within a 24/7 operation

· Able to remain calm in stressful situations

· Strong multitasking skills, with the ability to manage multiple projects at one time

· Ability to identify and develop engineering solutions for equipment improvements

Experience preparing RFQ documents and reviewing vendor quotations

· Ability to provide support and instruction for the automation team

Preferred Qualifications

· Experience developing machine control software from concept through implementation

· Experience with controls aspects of capital projects, equipment installations, and automation upgrades

Familiarity with statistical tools or Six Sigma process improvement methods

· Experience analyzing equipment availability, performance, quality, and overall equipment effectiveness (OEE)

Ability to review supplier drawings and recommend design improvements within operational constraints

Key Skills Section

· PLC programming and software development

· PLC logic design, architecture, and code optimization

· Controls system design and implementation

· Commissioning, validation, and startup support

· PLC diagnostics, fault isolation, and troubleshooting

· Continuous improvement and equipment optimization

Technical documentation

· Cross-functional collaboration

· Training and knowledge sharing