Maintenance Technician (CNC HMC Machines, Robotic Welding)

Maintenance Tech is responsible for performing a variety of maintenance, repair, preventive maintenance and daily maintenance of equipment including robot welding, CNC HMC machines, SPMs and assembly machines etc. with limited guidance. Must have maintenance knowledge of these machines to troubleshoot and resolve issues in a timely fashion. Safely, professionally and efficiently, complete machine repairs and rebuilds per line-up and do documentation. Must be able to support and participate in continuous improvement functions on the plant equipment, processes and demonstrate a spirit of teamwork and cooperation to improve overall plant OEE. We are hiring for first and second shifts.

• Troubleshoot and perform mechanical, electrical, hydraulic, pneumatic, Robotic Weld machines and HMC CNC machines repairs as required with minimal supervision using safe techniques and schematics.

• Perform electrical tasks and incidental work as needed

• Perform electronic component replacement per familiarity and/or training.

• After performing maintenance verify equipment as functional and leave the area clean and safe

• Operate in response to requests by maintenance / production supervisor or support personnel and set priorities as required to maximize equipment uptime

• Gather and maintain a complete set of required tools, including calipers, dial indicators, electric meters and other diagnostic & measurement devices.

• Utilize diagnostic tools and techniques to define problem areas and assist with resolution.

• Utilize measurement devices to hold print tolerance and industry standards while performing machine repairs and assembly

• Participate in preventive and predictive maintenance programs to improve operational uptime and equipment life. Recommend improvements and/or changes to PM systems/tasks when applicable

• Follow standard operating procedures and work instructions as outlined for specific functions. These include, but are not limited to; PM work orders, continuous improvement tasks, new installation line-ups, and repair/refurbish assignments

• Suggest spare parts and suitable replacements and perform various forms of machine repair/rebuild in a professional manner.

• Follow standard practices and all governmental / MIOSHA regulations and laws relating to powered equipment

• Perform other related duties as assigned by immediate supervisor and management

• Assist in installation and maintenance of machinery, equipment, etc.

• Assist the manufacturing team with setups, tool changes, and problem-solving to ensure a smooth production flow.

• Ensures departmental compliance with company policies, including safety regulations

• Perform facility maintenance and oversees work performed by outside contractors as necessary

• Ensures compliance with Environmental standards and Quality system standard IATF-16949 Adhere to all safety regulations, including wearing appropriate personal protective equipment (PPE).

• Always ensure good housekeeping (5S requirements).

• Co-ordinate with purchase for the need of required spares, tooling and supplies

• To take appropriate corrective action for any safety or process issues

• Participate in daily production meetings and take required actions per outcome of meeting

QUALIFICATION AND KNOWLEDGE:

• High School Diploma or equivalent

• Must have a background Knowledge and skill set troubleshooting CNC HMC Mills (Makino / Moriseiki), robot welding, press assembly, compressors, hydraulics and facility general equipment

• Industrial maintenance mechanical hydraulic course completion / relevant experience

• Ability to stand for long periods on shop floor

• Ability to lift and carry 50 pounds

• Must be able to train, assist, lead, direct, instruct and discipline employees

• Firm understanding of safety regulations including MIOSHA and Government.

• Ability to work at a computer workstation using the Microsoft Office Suite, including Word, Excel, and PowerPoint

• Strong sense of time management and urgency

• Familiarity with government regulations for industry and safe work practices dealing with machine repair

• Familiarity with complex machinery, electrical circuits, and plant operating equipment

• Must have and maintain a sense of urgency, self-motivation and overall good work ethic while performing tasks in a safe manner

• Skills in interpersonal relations and written and oral communications

• Understand the major components of CNC machines, welding robots and their function. (Sensors, PLC, Hydraulics, Pneumatics, etc.)

• Must be able to work flexible hours

PHYSICAL REQUIREMENTS:

• Sitting, squatting, walking, bending 8 –10 hours per day

• Must be able to lift 50 lbs. or more.

• Must be able to work in different weather conditions

• Exposure to production environment

WORK ENVIRONMENT:

• This role functions in a welding, assembly and machine shop environment

• This role routinely uses standard and special purpose equipment such as CNC machines, robots welding, assembly fixtures and tools

• Technicians often work in assembly lines or automated production floors.

** SAFETY REQUIREMENTS:**

• Must wear Personal Protective Equipment when in a production area

You should be proficient in:

• Robotic Welding
• CNC HMC Machines