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You will work across the full project lifecycle, from concept development and system design through programming, integration, and onsite commissioning, collaborating with cross-functional teams to deliver reliable, high-performance automation solutions. You communicate effectively with cross-functional teams, take initiative in your work, and are motivated to continuously expand your technical capabilities, particularly in advanced automation and vision-based technologies.

At BOS Innovations, we design and build advanced automation systems that move manufacturing forward. Our programmers are at the heart of that innovation, transforming concepts into intelligent, reliable systems through creativity, precision, and cooperation. We have a collaborative, high-performance team who thrive on solving complex challenges. Whether developing PLC and HMI logic, integrating robotic systems, or optimizing safety and performance, our teams turn ideas into fully functional solutions that make a lasting impact. If you’re ready to bring your programming expertise to a company that values curiosity, diligence, and continuous improvement, BOS is the place to grow.Job Type: Full-Time Location: Lexington, KYTraining and Travel Requirement: This role includes on-boarding and training period at our Canadian facility. Candidates must be willing and eligible to travel.About the RoleAs a Controls & Vision Engineer, you will design, develop, and commission integrated automation systems that combine PLC controls, robotics, and advanced machine vision technologies.This role will support BOS’s TrueLight projects - a specialized vision-focused division of BOS Innovations dedicated to machine vision automation. TrueLight focuses on advanced inspection and robotic guidance solutions, leveraging 2D/3D vision and AI-enabled technologies to improve manufacturing quality, precision, and overall system performance. You will work across the full project lifecycle, from concept development and system design through programming, integration, and onsite commissioning, collaborating with cross-functional teams to deliver reliable, high-performance automation solutions.This role is ideal for someone with a strong controls background who has exposure to vision systems (or vice versa) and is looking to expand into advanced automation and vision-based technologies, with the opportunity to grow into broader system ownership over time.RESPONSIBILITIESControls & Automation Programming<ul><li>Develop PLC and HMI programs aligned with system requirements and customer specifications</li><li>Integrate I/O, communications, and device interfaces across automation systems</li><li>Troubleshoot system performance, sequencing, and machine functionality during build and commissioning</li><li>Develop and implement safety PLC programs in accordance with applicable standards</li></ul>Vision Systems Integration (TrueLight)<ul><li>Develop and integrate machine vision applications (2D and 3D) for inspection, validation, and guidance</li><li>Configure and optimize vision systems using platforms such as Cognex, Keyence, LMI, Matrox, Mech-Mind, Photoneo, or similar </li><li>Support implementation of AI-enabled vision tools for inspection and classification applications </li><li>Calibrate, test, and troubleshoot vision systems to meet accuracy and performance requirements</li></ul>System Integration & Commissioning<ul><li>Integrate PLC, robotics, and vision systems into cohesive automation solutions</li><li>Commission systems onsite, including I/O validation, communication setup, and system testing</li><li>Identify and resolve technical issues across controls, robotics, and vision components</li><li>Optimize system performance for uptime, accuracy, and repeatability</li></ul>RequirementsMust Have<ul><li>4+ years of experience in PLC programming within industrial automation</li><li>Experience integrating machine vision systems (2D or 3D) in manufacturing environments</li><li>Strong understanding of controls systems, I/O, and communications</li><li>Hands-on experience with system commissioning and troubleshooting</li><li>Experience working in industrial or manufacturing environments</li></ul>Nice to Have<ul><li>Experience with robotics integration</li><li>Experience with AI-based vision tools or advanced inspection systems</li><li>Familiarity with vision-based inspection technologies</li><li>Willingness to travel across the U.S. and to Canada as required</li></ul>This description reflects management’s assignment of essential functions; it does not prescribe or restrict the tasks that may be assigned. BOS welcomes applications from people with disabilities. Accommodations are available on request for candidates taking part in all aspects of the selection process.Your interest in this opportunity is appreciated. Applicants must be legally eligible to work in the United States of America, and able to travel to Canada as required. Only those applicants selected for an interview will be contacted.About YouYou are a technically strong and curious engineer who enjoys working at the intersection of controls and vision systems. You are comfortable working across multiple technologies and disciplines, and you enjoy solving complex problems that require both structured programming and creative thinking. You can handle pressure in fast-paced project environments and adapt quickly as system requirements evolve.You communicate effectively with cross-functional teams, take initiative in your work, and are motivated to continuously expand your technical capabilities, particularly in advanced automation and vision-based technologies.BenefitsWhy Join BOS Total Rewards <ul><li>Competitive base compensation</li><li>Annual profit sharing</li><li>401(k) retirement plan with employer match</li></ul>Health & Wellbeing <ul><li>Flexible extended health and dental plans </li><li>Employee Assistance Program (EAP) </li></ul>Growth & Development <ul><li>Leadership and mentorship programs </li><li>Career planning and goal setting </li><li>Internal advancement opportunities </li></ul>Culture & Community <ul><li>Staff appreciation lunches & socials </li><li>Bi-annual company events </li><li>Employee recognition programs </li></ul>

BOS Innovations

Controls and Vision Engineer - Industrial Automation (BOS USA)

Artificial Intelligence (AI)

Automation

Automation Systems

Building Commissioning

Commissioning

Communication Skills

Communication Systems

Computer Programming

Continuous Improvement

Cross-Functional

Human Machine Interface (HMI)

Identify Issues

Industrial Engineering

Input/Output

Leadership

Manufacturing

Manufacturing Systems

Mentoring

Performance Tuning/Optimization

Problem Solving Skills

Program Control

Programmable Logic Controller (PLC)

Project Lifecycle

Quality Management

Robotics

Robotics Components

Set Goals

Structured Programming Methodologies

System Integration (SI)

System Test

Systems Administration/Management

Systems/Internals Programming

Team Player

Testing

Willing to Travel

Workable

Analyze drawings and coordinate with engineering to make changes where improvements can be made to reduce rework and enable an efficient build, increase accuracy, enhance functionality, and make post-installation maintenance easier. Fabricate parts operating various fabrication equipment including plasma cutter, manual lathe, manual mill, pedestal grinders, MIG Welder, TIG Welder, band saws, hand grinders, drill presses, etc.

At BOS Innovations, we design and build advanced automation systems that move manufacturing forward. At BOS Innovations, we’re not just developing solutions; we’re defining the future of industrial automation in Advanced Manufacturing. As a company, we thrive on the integration of leading-edge technologies and foster an environment that empowers personal and professional growth. With a collaborative culture and a commitment to developing talent, BOS offers unmatched opportunities for career advancement, allowing you to find the perfect role that aligns with your skills and aspirations. Join us to contribute to innovative projects and take your expertise to new heights.Job Type: Full-Time Location: BOS Innovations LLC - Lexington, KYTraining and Travel Requirement: This role includes a four-week training period at our Canadian facility. Candidates must be eligible, and willing to travel for project installs across Canada and the US.<h3>About the Role</h3>As a Machine Builder, you will play a hands-on role in integrating equipment and building robotic cells from the ground up, particularly within automotive automation environments. We’re looking for individuals with experience acting as a technical lead on projects and a desire to continue developing their leadership abilities within our team.In this role, you will build, assemble, plumb, erect, test, disassemble, and install automated machinery and fixtures. You will work from engineered drawings and schematics, identifying and documenting any errors, adjustments, or improvements needed to ensure the system is functional, efficient, ergonomic, safe, and visually well-constructed.RESPONSIBILITIES <ul><li>Analyze drawings and coordinate with engineering to make changes where improvements can be made to reduce rework and enable an efficient build, increase accuracy, enhance functionality, and make post-installation maintenance easier.</li><li>Obtain and organize materials required to construct automated machinery.</li><li>Fabricate parts operating various fabrication equipment including plasma cutter, manual lathe, manual mill, pedestal grinders, MIG Welder, TIG Welder, band saws, hand grinders, drill presses, etc.</li><li>Conduct tests of parts to identify defects and ensure parts meet required specifications.</li><li>Assemble Machines and tooling using approved design packages, build kits, and tooling kits.</li><li>Generate solutions to machine build problems and implement.</li><li>Complete modifications to existing equipment due to engineering changes.</li><li>Attend area whiteboard meetings for planning area activities.</li><li>Attend project white board meetings to present if directed, acknowledging the progress and plan, understanding the status of other disciplines, understand upcoming key milestones and project risk.</li><li>Participate in design reviews to analyze mechanical designs and identify areas of improvement to increase accuracy and efficiency.</li><li>Implement BOS Standards, identify potential areas of improvement and present them to the Build Team Supervisor.</li><li>Create a layout plan for plumbing while considering efficiency, functionality, future maintenance and appearance.</li><li>Complete the mounting and plumbing of the system including piping assembly, installing water and hydraulic supply and creating pneumatic plates.</li></ul>This description reflects management’s assignment of essential functions; it does not prescribe or restrict the tasks that may be assigned. BOS welcomes applications from people with disabilities. Accommodations are available on request for candidates taking part in all aspects of the selection process.Your interest in this opportunity is appreciated. Applicants must be legally eligible to work in the United States of America, and able to travel to Canada as required. Only those applicants selected for an interview will be contacted.RequirementsABOUT YOUYou have experience in the automation manufacturing industry and a strong understanding of machine-building processes, welding practices, and safe operating procedures. You’re skilled at organizing components, interpreting blueprints and schematics, troubleshooting issues, and maintaining a high level of accuracy and attention to detail. You communicate clearly, work well both independently and within a team, and bring strong critical thinking, time management, and prioritization skills. You’re comfortable operating hand and power tools, including grinders, plasma cutters, and torches, and you’re able to travel for machine installations when required. You thrive in a fast-paced, hands-on environment and take pride in delivering high-quality, reliable work.BenefitsWhy Join BOS Total Rewards <ul><li>Competitive base compensation</li><li>Annual profit sharing</li><li>401(k) retirement plan with employer match</li></ul>Health & Wellbeing <ul><li>Flexible extended health and dental plans </li><li>Employee Assistance Program (EAP) </li></ul>Growth & Development <ul><li>Leadership and mentorship programs </li><li>Career planning and goal setting </li><li>Internal advancement opportunities </li></ul>Culture & Community <ul><li>Staff appreciation lunches & socials </li><li>Bi-annual company events </li><li>Employee recognition programs </li></ul>

Machine Builder - Automation Systems (BOS USA)

Analysis Skills

Assembly Equipment

Automotive Automation

Bandsaw

Blueprints

Board Meeting

Debugging Skills

Detail Oriented

Documentation

Engineering Drawing

Ergonomics

Establish Priorities

Hand Tools

Hydraulic Engineering

Installation Guide

Lathe

Leading Edge Technology

Machine Tool

Maintenance - Plumbing

Manufacturing Automation

Mechanical Design

Piping

Plan Meetings

Plasma

Plumbing

Purchasing/Procurement

Risk

Safety/Work Safety

Schematics

Team Building

Team Lead/Manager

Technical Leadership

Time Management

Water Supply

Welding

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Controls and Vision Engineer - Industrial Automation (BOS USA) BOS Innovations

Machine Builder - Automation Systems (BOS USA) BOS Innovations

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